Ultra-Lightweight Construction

Our ultimate goal is to help your business move more for less.

Our in-house design team, together with our master coachbuilders, continually push the boundaries of Luton van body design. We heavily invest in our research and development programme ensuring that Maxi Mover lightweight conversions remain unrivalled in the low floor Luton van market. Using the latest solid works 3D CAD technology, we create our own components on site to ensure the highest quality standards.


The Latest, Innovative Lightweight Advanced Materials


Polymax Panel

The PolyMAX fused panel consists of a reinforced thermoplastic composite sandwich in a primed or unpainted finish. The material for the fused sandwich panel consists of polypropylene honeycomb and glass fibre reinforced face sheets. These are joined together by a lamination melting process, eliminating the need for adhesives or bonding.

Polydek Panel

PolyDEK is our fused sandwich floor panel, made from recyclable fibre-reinforced skins thermally fused to the polypropylene honeycomb core like the PolyMAX Fused panel. The PolyDEK panel has an imprinted, anti-slip surface.

Polymax Fused Panel Technology

This fused panel range is not only lightweight but incredibly strong in structure. Combined with our specialist advanced ProMax chassis, this makes Maxi Mover the ultimate, high performance, low floor Luton van compared to other Luton van maufacturers.

  • Reinforced Thermoplastic Composite Construction

  • Ultra Lightweight

  • High Strength

  • Resistance to Climatic Conditions

  • Recyclable

  • Low Ecological Impact

Where others may try to imitate, there are no other panels that are produced like the full fusion PolyMAX & PolyDEK panels. This ultra-lightweight manufacturing process is one of the reasons we are able to offer an industry-leading payload.

The 5 secret critical factors to choosing your next Luton Van

You must consider these factors when investing in your commercial low floor Luton van fleet.

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Stock available please call our sales team on
01673 863300
or email us to discuss how Maxi Mover can benefit your business
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